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First order.jpg (149717 bytes) varnish.jpg (170985 bytes) stuck down.jpg (162885 bytes) witness marks.jpg (124150 bytes)
First Order, enough tube and ply for the stick, rudder pedals, tail feathers and ribs. Varnish both sides to keep ply from warping. Second coat on top side, when it's tacky stick the paper down. When it's dry give it a final coat. Witness marks make sure everything is stright.
router templates rough.jpg (196108 bytes) router templates close.jpg (161585 bytes) router templates finished.jpg (179837 bytes) cookie cutter.jpg (190133 bytes)
Drilled, ready to cut out ...same Finished templates. Cookie Sheet layout, less wasted wood
router table.jpg (238084 bytes) first stack.jpg (204194 bytes)
Aileron rib on the router table. First nights work, should take a weekend to make a set of ribs for the Headwind.

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