MY QRSS MEPT
STATION

   This was my first attempt at building a QRSS Manned Experimental Propagation Transmitter (MEPT). It is a three transistor (2N2222) transmitter crystal controlled on 10.140Mhz. It has a power output of 122mW and a 5 Hz FSKCW signal with the top of the shift indicating the CW characters. The antenna is a 30 Meter Inverted Vee with the apex at 40 feet on my tower. It was turned on for the first time on Feb 18, 2009 at 00:21 UTC and was immediately spotted on the W8LIW Grabber. (reception reports are welcome at my email address)

 The circuit I used was copied from Radio Amateur 9H1LO Website. I built it using the "manhattan style" of construction. The Oscillator section is mounted in a Foam box constructed from foam core display board to try to keep the temperature stable and the oscillator from drifting too badly.

The keyer chip was supplied from K1EL K-id and works very well. The keying ouput was opposite from what I wanted so a one transistor inverter was added to make the keying "right side up". I am presently using FSKCW keying at a 3 second dot rate. I may be changing this around to improve my DX rate. There is still much to learn about this mode of operation and study.

This was a really fun project. Now it will be very interesting to see where the reports come in from of the people who copy my signal.

Further information will be posted as the project progresses.

 FIRST MODIFICATION

Here is a little better view of the new final amplifier. You can compare it with the upper one to see how the layout has changed. We will operate this for a while and see how far I get or until it blows up. Right now it seems to be running cool and stable.

   First Modification was to replace the single 2N2222 final amplifier with something that had a little more power. I chose the circuit used by K8IQY as used in his 2N2/40. It uses three 2N2222 transistors in parallel. It fit into my transmitter case with some minor moving of other parts of the circuit. I now put out 900 mW and hopefully, I will be seen in England, Belgium, or Australia. The white Pot on the left corner of the board allows me to adjust the power very smoothly from about 100mW to 900 mW. The homemade copper heatsinks will prevent early death of my transistors but at the present time they seem to be adequate.


Building Model 2 in Modules
 Oscillator Section
The Oscillator section was built on a small piece of PC board measuring about 2 and 1/4 inches square. The layout is a little cramped but can be done easily using "manhattan style" construction with almost any reasonablly sized parts. I usually start in the middle with the transistor and then work out from there. The two LED's are used as Varractor diodes and work very well in this application. The Crystal has already been sealed up in Hot Melt Glue with it's 100 ohm Heater resistors on the sides of the crystal and it's 2N2222 transistor sensor which was superglued to it's side to make construction easier. Then the oscillator board is mounted on the base plate board which is 6 and 1/4 inches square with a 2 and 2/8 inch front panel soldered to the base. I put a piece of foam board underneath the oscillator and then grounded it to the base with brass shim stock strips. then build the foam board sides and top to insulate the whole oscillator section from any changes in temperature.

 

 

 

 Buffer/ PA Section
The Buffer Amplifier and Power Amplifier module was built on a 1 and 3/4 inch by 5 and 1/4 inch pice of PC board. It's position in the MEPT transmiter is along the left side of the base PC board looking from the back. It's layout is about the same as the flow of the RF from the oscillator input to the antenna output. I laid it out so it looks very similular to the schematic to help make it easy to build and to troubleshoot if something goes wrong. Manhattan style building is very handy for this type of construction as you can make the built circuit look very similar to the drawn schematic. If you make a mistake or want to make a component change, it is easy to follow on the schematic.

 

 
 Crystal Heater Section
The Crystal Heater controller section is built on a 2 and 3/4 by 1 and 7/8 inch piece of PC board. I laid this one out about the same as I did the Oscillator section. I positioned the 741 OpAmp in about the center and built the rest of the circuit around it. I did think about putting the two indicator LED's on the front panel and may move them later but for now with the open base, I can peek in and see that they are lit. I did use a socket for the 741 OpAmp. This could be compressed more but I had the room so this is how it turned out. I used the Model 2 Crystal Heater from M0AYF. The crystal heater schematic came from HERE

 

 Keyer and Power conditioning circuit
The Keyer and Power conditioning circuit board measures 3 and 3/8 by 1 and 1/4 inchs and is the catch all for all the other stuff including the K1EL keyer chip and it's switching, a data inverter transistor to get the keying so that when the CW is key down it shifts the carrier up. A 5 volt regulator and some extra electrolytics to keep the +12 VDC stable. Also the wiring for the ON/OFF switch and the way I keep power to the crystal heater when the transmitter is off.

 

 
The module schematics are found HERE in .PDF format so that they will be easy to print out. My skills using the schematic drawing programs are a bit lacking but I am working on it. Someday, I will be able to provide fancy SPICE type drawings for my projects, but for now the paper and template are still easiest for me.  BACK PANEL
2 and 3/8 by 6 and 1/4 inches with BNC RF connector and a Phono plug for power installed.
 Front Panel
Size 2 and 3/8 by 6 and 1/4 inches with the power LED and switch on left side and pot for fine frequency control on the right. This board along with the back panel is just soldered along the bottom to the base plate PC board. Then the Oscillator is installed. Then the back panel and then the rest of the modules are put on the base plate as they are completed. I use strips of brass shim stock to provide a good low inductance connection to the base plate by attaching the modules in at least two places to the base PC board. If you need to make a change later on, Just remove the module and make your changes and then put it back. Makes it real easy for projects like this one.
 
   Here is the finished MEPT transmitter. It really is easier to complete in modules as you can work on one module at a time to make construction easier. When all of the modules are completed then you can combine them to make a completed unit. It seems to break up the construction into managable steps and also allows you to check out each module as you complete it. It starts with doing the Oscillator first, then the Heater Control unit, then the buffer/amplifer, and last the keyer and power wiring.

 

Here is the constructor of the first Model 2 MEPT transmitter. This is my buddy Perry KC7VHS. You will see his call around the world from his home brewed MEPT transmitter. He is operating it on a Butternut HF-6V with twenty 22 foot radials mounted in his back yard . I think he really enjoyed building it and did a really good job. The module pictures are from his transmitter. This was his first BIG building project and is proof that if you take your time, You to can build a nice stable MEPT transmitter in about a week's time.

 


Here is the construction of the second Model 2 MEPT transmitter. This my friend Robert KE5OFK. You will soon see his call on the 30 meter band. His transmitter is set for 250mW and a CWFSK speed of 3 second dits. He will probably change to 6 second dits as soon as he gets a few contacts under his belt. This is the first homebrew transmitter project he has ever done. But now it is tested and working and ready to be hooked to the antenna. His antenna is going to be a Gap Titian Vertical on 20 meters. He would appreciate any reports of his signal being received.

 SOME DISTANCES REPORTED with Model 2 30 Meter MEPT

 Date Station Grid Miles   Pwr Out Miles/watt
 2/18/09 VE1DVM  FN85ki 2,482 50mW 56,840
 2/28/09 WA0UWH   CN97bv 1,357 50mW 27,140
 2/24/09 VK6DI OF88ed 9,943 900mW 11,048
 3/2/09 ON5SL JO10tt 5,316 900mW 5,907
 3/9/09 KB5U3J EM50sp 1,082 900mW 1,203
 3/10/09 N9MVO EN62ab 1229 900mW 1,366
 4/1/09 G6AVK JO01ho 5,178 900mW 5,754
 4/1/09 W1BW FN42hl 2,150 900mW 2,389
 7/10/09 VK7ZL QE37mf 8,455 250mW 33,821
 7/29/09 ON5SL JO10tt 5,316 250mW 21,264
 8/1/09 N3IZN DM13ji 614 250mW 2,456
 8/2/09 ZL2IK RF74IC 6917 250mW 27,668
 8/2/09 K8NDB DM22qq 462 250mW 1,848
9/26/09  VK6JY  OF85wa  9888.3 250mW  39,553.2
 9/29/09 ON5EX JO01ux 5,313.2 250mW 21,260.8
 10/1/09 K1LX BP51ip 2767.7 250mW 11,070.8
           
           
           
           
           
           
           
           
           
           
           
           
           

 MODEL 3 MEPT

 
 The above picture is the experimental build of what I am going to call a Model 3 MEPT.
It is an American QRP Club DDS-60 card being controlled by an Ardunio Processor. The 5VDC Regulator was removed from the DDS-60 card to improve the frequency stablility. The external 5VDC Voltage regulator you see on the plug board is now doing it's job. The transmitter card is a two stage 2N2222 transistor buffer amplifier stage and final amplifier with an output filter. It's design is similar to many of the designs found on various QRSS websites. This particular transmitter section is presently setup for 40 meters where I tested it first. The Ardunio Software is still under development but in preliminary testing, worked very well. It controls the frequency of transmission of the DDS-60 card and the PTT keying of the transmitter. Right now the modes that we have working are CW, DFCW, and FSKCW. Work is progressing on incorporating Helschriber. Work is also progressing to provide both a fast CW ID and an Interval transmitting timer so that it doesn't have to transmit continously on the programed frequency. The group that I am part of has made great strides to get this far and hope to get the other portions of the software done soon. Stay tuned for future developements. On my first test on 40 meters I was copied by VK7ZL and ZL2KI running only 160mW. Absolutely AMAZING.

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